Transform your vision into an unforgettable adventure with expertly engineered high ropes courses. We design and build custom aerial challenge courses that blend safety, durability, and excitement for camps, resorts, adventure parks, and team-building facilities. With over 165 years of rope manufacturing excellence, we deliver turnkey solutions using premium cordage engineered for extreme demands and long-term performance.
From initial concept to final installation, we provide complete design-build services for custom aerial adventure experiences.
Tailored aerial challenge course layouts designed to match your terrain, objectives, and target audience. We engineer solutions that maximize safety, engagement, and operational efficiency while meeting all regulatory requirements.
Professional structural analysis and load calculations for platforms, support systems, and anchoring solutions. Our engineering ensures code compliance and long-term structural integrity in all weather conditions.
Industrial-grade cordage manufactured in-house for superior strength, UV resistance, and durability. We select and supply specialized ropes including braided nylon, polyester lifelines, and fall protection systems engineered for aerial applications.
Expert on-site installation by experienced teams who understand the unique demands of aerial construction. We handle everything from platform building to rope rigging, ensuring precision assembly and structural stability.
Comprehensive safety inspections, testing, and certification services to meet ACCT, ASTM, and ANSI standards. We provide documentation and staff training to ensure compliance and operational readiness.
Scheduled inspection and maintenance services to keep your course in peak operating condition. We offer rope replacement, hardware inspection, and structural assessments to extend equipment life and maintain safety standards.
Site Assessment & Consultation
We begin with a thorough evaluation of your property, discussing your vision, budget, and target users. Our team analyzes terrain features, tree health, accessibility, and environmental factors to identify optimal course placement and design opportunities that maximize your site's natural advantages.
Custom Design & Engineering
Material Selection & Manufacturing
Professional Installation
Testing, Training & Certification
Major adventure parks, camps, and organizations across North America rely on our rope solutions for their aerial installations.
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
"Very quick, friendly."
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
"Very quick, friendly."
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
"Very quick, friendly."
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
When safety and performance matter most, adventure operators trust our proven expertise.
We manufacture our own rope in North American facilities, ensuring quality control, customization capabilities, and reliable supply chains.
Since 1856, we've built a legacy of delivering premium cordage solutions for the most demanding applications across industries.
Our technical team provides load calculations, material specifications, and design consultation to ensure safe, code-compliant installations.
From initial design through final certification, we deliver turnkey high ropes course projects backed by comprehensive support and documentation.
Meet the team leading North America's trusted rope manufacturer.
Co-CEO
As Co-CEO of Orion Cordage, Rishi Sahel helps guide one of North America's most established rope manufacturers into its next chapter. With deep industry knowledge and a commitment to operational excellence, Rishi focuses on strengthening customer relationships, expanding product capabilities, and preserving the company's heritage of quality manufacturing. His leadership emphasizes innovation in product development while maintaining the reliability and consistency that customers have trusted for over 165 years. Rishi works closely with manufacturing teams, distribution partners, and key accounts to ensure Orion continues delivering premium cordage solutions across diverse industries, from adventure recreation to industrial safety applications.
Co-CEO
Martin Thiel serves as Co-CEO of Orion Cordage, bringing strategic vision and operational leadership to a company with roots dating back to 1856. Martin's focus centers on maintaining manufacturing excellence, driving supply chain efficiency, and fostering the family-like culture that defines Orion's workplace. Under his leadership, the company continues investing in domestic production capabilities while expanding its reach across North America's rope and cordage markets. Martin works directly with long-tenured employees and new team members alike to uphold Orion's commitment to quality, reliability, and customer service. His approach balances respect for the company's storied past with forward-thinking strategies that position Orion for continued growth in specialized cordage applications.
What types of facilities are best suited for high ropes courses?
High ropes courses work well for summer camps, adventure parks, resorts, corporate training centers, schools, and recreational facilities. We assess your property's terrain, tree coverage, and space to recommend the best course configuration for your goals and user demographics.
How long does it take to design and build a custom high ropes course?
What safety standards do your high ropes courses meet?
What type of rope is used in high ropes course construction?
Do you provide staff training and operational support?
How much maintenance does a high ropes course require?
Can you work with existing trees or structures on our property?
What is the typical cost range for a custom high ropes course?
Connect with our design team to discuss your vision and receive a customized proposal for your high ropes course project.
Manufacturing excellence since 1856
Made in USA and Canada facilities
Thousands of SKUs in stock
Share your vision and site details. Our team will respond within 24 hours to discuss your custom high ropes course project and next steps.
For immediate assistance, feel free to give us a direct call at 877-224-2673 You can also send us a quick email at sales@orionropeworks.com
For immediate assistance, feel free to give us a direct call at 877-224-2673 You can also send us a quick email at sales@orionropeworks.com