Transform your vision into an unforgettable adventure with expertly engineered high ropes courses. We design and build custom aerial challenge courses that blend safety, durability, and excitement for camps, resorts, adventure parks, and team-building facilities. With over 165 years of rope manufacturing excellence, we deliver turnkey solutions using premium cordage engineered for extreme demands and long-term performance.
From initial concept to final installation, we provide complete design-build services for custom aerial adventure experiences.
Tailored aerial challenge course layouts designed to match your terrain, objectives, and target audience. We engineer solutions that maximize safety, engagement, and operational efficiency while meeting all regulatory requirements.
Professional structural analysis and load calculations for platforms, support systems, and anchoring solutions. Our engineering ensures code compliance and long-term structural integrity in all weather conditions.
Industrial-grade cordage manufactured in-house for superior strength, UV resistance, and durability. We select and supply specialized ropes including braided nylon, polyester lifelines, and fall protection systems engineered for aerial applications.
Expert on-site installation by experienced teams who understand the unique demands of aerial construction. We handle everything from platform building to rope rigging, ensuring precision assembly and structural stability.
Comprehensive safety inspections, testing, and certification services to meet ACCT, ASTM, and ANSI standards. We provide documentation and staff training to ensure compliance and operational readiness.
Scheduled inspection and maintenance services to keep your course in peak operating condition. We offer rope replacement, hardware inspection, and structural assessments to extend equipment life and maintain safety standards.
We begin with a thorough evaluation of your property, discussing your vision, budget, and target users. Our team analyzes terrain features, tree health, accessibility, and environmental factors to identify optimal course placement and design opportunities that maximize your site's natural advantages.
Major adventure parks, camps, and organizations across North America rely on our rope solutions for their aerial installations.
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Very quick, friendly."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Very quick, friendly."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
"I view Orion reps as members of my own team. They are great with end customers and I know I can trust them."
"Customers who move away from Orion rope always end up coming back - they want the good stuff! I won't carry any other brands of nylon, polyester, or combination products."
"Very quick, friendly."
"Having Jenny and Uri guide me through the entire process, made the experience much less stressful. They are very personable, knowledgeable, and take pride in their work. They communicated clearly and ensured I was comfortable with what was happening at each step of the build. We were able to build..."
"Nice people and very helpful, delivered resin on silo around 7.30pm,call ahead if going in late"
"Orion has been a lifesaver for us. Our customers know they are getting very high quality domestic product, the prices are great, and their lead times are always tight. I recommend Orion whenever I get the chance."
When safety and performance matter most, adventure operators trust our proven expertise.
We manufacture our own rope in North American facilities, ensuring quality control, customization capabilities, and reliable supply chains.
Since 1856, we've built a legacy of delivering premium cordage solutions for the most demanding applications across industries.
Our technical team provides load calculations, material specifications, and design consultation to ensure safe, code-compliant installations.
From initial design through final certification, we deliver turnkey high ropes course projects backed by comprehensive support and documentation.
Meet the team leading North America's trusted rope manufacturer.
Co-CEO
Rishi Sahel brings strategic vision and operational expertise to Orion Cordage as Co-CEO, helping guide the company's continued growth and innovation in rope manufacturing. Under his leadership, Orion has strengthened its position as one of North America's most trusted cordage suppliers, investing in advanced manufacturing capabilities while honoring the company's 150+ year heritage. Rishi is committed to maintaining the high quality standards and customer relationships that have defined Orion since 1856, while driving efficiency improvements and expanding the company's custom manufacturing services. His focus on operational excellence ensures that every custom dock line meets the exacting specifications customers depend on. Rishi works closely with the extended Orion team—many of whom have been with the company for 30+ years—to preserve the family-like culture that makes Orion unique in the industrial cordage industry.
Co-CEO
Martin Thiel serves as Co-CEO of Orion Cordage, bringing extensive leadership experience to North America's premier rope and cordage manufacturer. With a deep understanding of industrial manufacturing and customer needs, Martin has been instrumental in expanding Orion's custom manufacturing capabilities while maintaining the quality standards customers have trusted since 1856. His collaborative leadership style has helped preserve Orion's family-like culture, where many employees have dedicated 30+ years to the company. Martin is passionate about solving customer challenges through innovative rope solutions and ensuring Orion continues to deliver on its promises. Under his guidance, Orion has strengthened its domestic manufacturing operations in the USA and Canada, enabling the tight lead times and consistent availability that set the company apart. Martin works hand-in-hand with the production teams to ensure every custom dock line meets the exacting specifications required for demanding marine applications.
High ropes courses work well for summer camps, adventure parks, resorts, corporate training centers, schools, and recreational facilities. We assess your property's terrain, tree coverage, and space to recommend the best course configuration for your goals and user demographics.
Connect with our design team to discuss your vision and receive a customized proposal for your high ropes course project.
Manufacturing excellence since 1856
Made in USA and Canada facilities
Thousands of SKUs in stock
Share your vision and site details. Our team will respond within 24 hours to discuss your custom high ropes course project and next steps.
For immediate assistance, feel free to give us a direct call at 877-224-2673. You can also send us a quick email at sales@orionropeworks.com.
For immediate assistance, feel free to give us a direct call at 877-224-2673. You can also send us a quick email at sales@orionropeworks.com.